Utility Operator

About Emirates Global Aluminium

Emirates Global Aluminium is the world’s biggest ‘premium aluminium’ producer and the largest industrial company in the United Arab Emirates outside the oil and gas industry.  EGA is an integrated aluminium producer, with operations on four continents from bauxite mining to the production of cast primary aluminium and recycling. EGA employs over 7,000 of these people including more than 1,200 UAE Nationals. EGA operates aluminium smelters in Jebel Ali and Al Taweelah in the United Arab Emirates, an alumina refinery in Al Taweelah, a bauxite mine and associated export facilities in the Republic of Guinea, a speciality foundry in high strength recycled aluminium in Germany, and a recycling plant in the United States.

1.JOB PURPOSE:
TO attain the basic required skill level for a Utility Operator on the Pot Line through on-the-job training. To assist the Assistant Cell Operator, Cell Operator / Cell Technician in operating reduction cells to produce molten aluminium effectively & efficiently.

2.KEY ACCOUNTABILITIES:
• Assists the PTM operator in changing anodes safely and to the required standard, by removing and replacing back pot shields, transferring anode reference mark, monitoring the pot voltage, activating/deactivating the anode set logic and anode dressing..
•Assists and ensures that pot beam raising operation is performed as per procedure and in a safe manner.
•Prepares the tapping hole prior to metal tapping.
•Skims the crucible to remove dross.
•Performs metal and bath sampling for quality and chemistry control purposes.
•Assists the cell operator/ assistant cell operator in miscellaneous activities like housekeeping, bath tapping/pouring, material addition to pots, pot skimming and pot redressing.
•Assists in gutter and basement cleaning.
•Attends PTM (Pot Tending Machine) on-the-job training if required.
•Cleans crucible and siphon tips
•Attends anode effects efficiently aimed at lower PFC emissions
•Performs all other operational work activities as deemed necessary by the Shift-Supervisor (for example: cleans pot breaker tips, deck plates and bumper plates).
•Ensures pot shields and doors are properly placed and closed in order to reduce HF emissions.
•Maintains 5S Standards and general housekeeping
•Takes part in spotting and reporting hazards in order to reduce the incident frequency rate and aims for zero LTI.

3.QUALIFICATIONS & SKILLS:
Minimum Qualifications:
•Secondary School Certificate

Minimum Experience:
•One year of experience in heavy industry is preferable.

Skills:
•Physical fitness and be prepared to work on one of the shift schedules operating within the Potrooms.
•Learning skills in order to understand the Aluminium Smelting Process.
•English communication skills
•Complete the training and acquire the skills to operate the following (depending upon the availability and departmental requirements): Pot Tending Machines, Anode Beam Raising Equipment and general Potroom tools, vehicles or equipment in use on the assigned Potline